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Control Devices for Metering and Batching Equipment

SD-03 Control System

SD-03 control system within discontinuous weighing hopper is aimed for weighing specified batches of bulk and fluid materials as per certain metrological parameters.

Operation Features

Basic Features of SD-03 Control System within Discontinuous Weighing Hopper

 Accuracy class as per GOST 10223

 0.5; 1 

 Supply voltage of monophase alternate current with frequency 50±0.5 , V  

 from 187 to 242

 Power demand, W, not more

 50 

 Ambient temperature, ºС

from +5 to +40

 Dust-proof-and-moisture-proof class (as requested)

 IP54 (IP65) 

SD-03 performs the following functions as per in-built algorithm:

  • Processing input signals from strain sensors and generating control signals for feeder actuator, hopper vibrating device and gate
  • Loading weighing hopper in an automatic mode upon the instruction from data exchange bus till achieving preset dose and generating the signal on the dosage
  • Loading weighing hopper in an automatic mode upon the instruction from data exchange bus and generating the signal on the dosage completion
  • Charging and discharging of weigh hopper in manual mode by pressing buttons CHARGE, DISCHARGE, keys and indicator BZP-08
  • Connection with local PCS through RS-485, CAN 2/0 A/B interfaces (Modbus RTU exchange protocol)
  • Transferring following data to computer: current process data, their upper and lower limits, state of alarm and shutdown, trip points and ultimate limits of process parameters
  • Nonvolatile keeping of the date and time
  • Restoring data when the power is back after emergency cut off
  • Control from one to eight discontinuous weighing batchers

Design

Upon Customer's requirement SD-03 could be located to cabinet or panel. Control and display devices are located at the front panel showing the control of BZP-08 batcher.

Operation Features

Feature

Acceptable value

Min

Nom

Max

Features Provided Being a Part of Discontinuous Weigh Hopper

 Maximum performance depending on batcher design, t

 0.1 

 - 

 630.0 

 Minimum performance out of NPP, %

 10 

 - 

 - 

Climatic Variables 

 Air pressure, kPa

 84 

 - 

 107 

 Relative humidity, %

 30 

 - 

 80 

Parameters of Digital Inputs 

 Low-level voltage, V

 0 

 - 

 8 

         - logical one level, V

 16 

 - 

 30 

 Duration of input signal, ms

 50 

 - 

 - 

Parameters of Digital Outputs 

 Switching voltage, V

 - 

 - 

 30 

 Load current, A

 - 

 - 

 0.5 

Parameters of Analogue Strain Metering Channel 

 Load resistance (from 1 to 4 sensors connected in parallel), Ohm 

 95 

 380 

 - 

 Output voltage for sensor feeding, V

 ±5.7 

 ±6.0 

±6.3

Parameters of Output Analogue Signal 

     

 Output amperage, mA

 4

 -

 20

Operation Chart for Discontinuous Weigh Batcher

where P - value of weight in hopper, t

Components of SD-03 Control System

SD-03 Schematic Block Diagram

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