Rail Wheels Final Inspection Line (FIL-2)
Within the framework of revamping of Wheels Final Inspection Line-2 SME Tomsk Electronic Company being a General Contractor provided the following services:
- Technical requirements generation for process units of the line
- Process plan development including construction task preparation
- Designing PCS, data communications networks, video control systems and dispatch systems
- Selection and process units supply in accordance with the technical requirements worked out and approved by the Customer
- Development of construction documentation and manufacture of equipment for conveyor system
- Development of the equipment for the existing conveying line and data connection with the existing PCS
- Installation supervision and commissioning
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Implementation of this project enabled:
- Revamping the line non-stop
- Introducing the unified information space of the line and integrating it into the shop space, forming a full electronic certificate of the wheel, recording all parameters and properties of the wheel (paint quality, roto-blast hardening, internal structure etc.) and monitoring the travel of the wheel along the conveying system
- Increasing production of railroad wheels with the increased wear characteristics
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Final Inspection Line data
Annual capacity, wheels per year
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330000
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Annual running time,hours
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6855
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Line cycle, sec per piece
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75
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Line capacity
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Conveying equipment weight, t
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60
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Conveying equipment capacity, kW
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120
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External wheel diameter, mm
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920...1070
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Wheel mass, kg
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360...620
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PFD
PCS Structure
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